| Sun 4 |
18
|
Sanded turtleback jigs to shape. Cut notches for 2x4s |
2 |
| Sun 4 |
24
|
Glassed inside of right armrests. Glassed map pockets. |
2 |
| Mon 5 |
24
|
Trimmed front right armrest to fit in place. Cut and trimmed map pockets. Cut armrest to fit map pocket. |
2 |
| Tue 6 |
24
|
Trimmed rear right armrest. Made transition block for front right armrest. |
2 |
| Thu 8 |
18
|
Began assembling the turtleback jig. |
3 |
| Sat 10 |
18
|
Finished building turtleback jig. Added first two 6" strips of foam. |
5 |
| Sun 11 |
18
|
Added most of foam to turtleback jig. One piece to go. |
4 |
| Tue 13 |
18
|
Finished adding curved foam. Added some metal strips to cleanup a few seams. |
2 |
| Thu 15 |
18
|
Finished adding metal strips. Added 3" foam on top. Sanded all to shape and rounded corners. |
2 |
| Sat 17 |
18
|
Finished sanding foam. Added tape to foam seams (doesn't stick well). Ready for layup. George Barta came over and helped glass. Completed micro, glass, and peel ply. |
6 |
| Tue 20 |
18
|
Trimmed last layup. Sanded edge along jig 1 smooth. Created CAD file for bulkhead to match proper height and headrests. |
3 |
| Wed 21 |
18
|
Cut bulkhead and fit into turtleback. Cut all glass and peel ply for both sides and tapes. |
2 |
| Thu 22 |
18
|
Glassed and peel plied front of TB-1. |
1 |
| Sat 24 |
18
|
Glassed other side of TB-1. Marked cutline on turtleback. Drilled lots of little holes to mark line. Added drip rail foam and glassed. |
6 |
| Sun 25 |
16
|
Attached right rudder conduit with 5-minute epoxy. |
2 |
| Sun 25 |
18
|
Trimmed and cut openings in TB-1. |
2 |
| Mon 26 |
16
|
Added some flox and BID tape every 6" along the right rudder conduit. |
1 |
| Mon 26 |
18
|
Floxed and taped the TB-1 into place on the turtleback. |
2 |
| Tue 27 |
18
|
Removed turtleback from jig. Sanded foam smooth. Sanded leading edge straight. Removed 1" foam from leading edge. Sanded leading edge depression. |
4 |
| Wed 28 |
18
|
Finished sanded recesses on turtleback. Made and installed aluminum hardpoint. |
2 |